Building a Pizza Oven: There is No On Button

Cooking with a wood burning oven is harder than it looks. The practice involves all three heating methods. Conductive from the contact the dough makes with the hearth floor. Convection from the flames heating and rotating the air inside the oven. Radiant heat from the dome and walls.

The thickness and moisture content of the dough combined with the temperature of the oven floor, the amount of flame, the distance of the pizza from the fire, cooking time in the oven all affect how a pizza turns out. And, I am probably forgetting a few variables. Practice, Grasshopper, practice.

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The Difference Between Three and Eight Minutes

It took eight minutes to cook a pie in my oven. It takes three minutes to cook a pie in the wood burning oven. What a difference five minutes makes. Watching the crust rise in those first few seconds is like watching a miracle. Thin dough, inflating itself. I love it.

The higher heat has necessitated retooling my standard pizza build. I can now use a higher moisture mozzarella (good thing). I had to learn how to use a pizza peel (not a big thing). I am having to get used to having burn marks on my forearms from reaching in and out of the oven (painful thing).

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Building a Pizza Oven: Wrap It Up

Question: How do you keep 900 degree heat from escaping your oven? Answer: Wrap it in abrasive fiberglass insulating blankets. Question: How do you keep fiberglass insulation from embedding itself into your forearms? Two words: gloves, long thick gloves. The good news is, the energy from your aged Oak wood will be encased in your oven. So, all that hard work putting on irritating insulation will pay off.

Forget prison. If you want to keep someone contained, wrap them in Stucco Lath screen. Then, give them a pair of tin snips (and no gloves) and tell them they are free to go at any time. Believe me, after and hour of trying to get out, their bloody stumps will be begging for mercy (Hey, Coen Brothers, I have screen play for you).

With the lath screen in place, the stucco will have something to adhere to. It might have stuck to the fluffy, white, abrasive insulating blankets, but why take that chance when cutting one’s self to ribbons is so much fun.

Previously : Building A Pizza Oven: Puzzle Pieces

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Building A Pizza Oven: Puzzle Pieces

With the hearth in place, it was time for the dome. Six pieces create the oven dome and lock the floor down. The pieces are keyed and (thank god) numbered. Piece #1 was the mouth of the oven. Quick tip: concrete is much heavier than it looks. I pride myself on my ability to pickup almost anything (including car tires, logs, crying babies…excluding sorority girls, trampolines, restaurant checks, the list goes on). But, I could channel Lou Forigno all day long and still not be able to pick up the monster that is Piece #1.

Not a problem. That is what Dads are for. My old man came by to help heft the monster into place. And, once we figured out that the rest of the numbered pieces get placed starting from the left side of the oven opening, we were fine. The fit tolerances were impressive. The only tight fit was the top cap. A little shifting, bumping and scooting and we were in business.

Next up was sealing the joints with high temperature mortar. The mortar comes in two bags. We mixed it with enough water to channel Betty Crocker cake batter. The concrete was dampened and mortar applied over the joints and around the bottom where the dome meets the insulating fire board. Piece of cake.

Oh, ya. I decided to build the oven on a trailer. Because, it’s not a party if you can’t take it on the road! Anyone for pizza at the lake? UT tailgating is going to get exciting this year. Shout out to my friends at Magnum Trailers for hooking me up (pun intended). They make the best trailers around in any color you want (as long as it’s black). The oven is resting for a week, to let the mortar dry. Then starts the curing process. Stay tuned.

Previously : Building A Pizza Oven: Planting the Hearth

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Building A Pizza Oven: Planting the Hearth

Do you smell that? That’s the smell of wood fired pizza…in two weeks. I know what you are thinking. I should have bought a high-speed wood fired microwave pizza oven. Did I just invent that? Someone get my patent lawyer on the phone. Actually, the construction should go relatively quickly. Most of the two weeks is eaten up by drying the mortar and curing the oven.

You might have noticed that I was not  in the kitchen much the last week. I have a good excuse. I was in my backyard, laying stone. The Forno Bravo oven is taking shape. And, I must say, thanks to them for talking me into the modular kit as opposed to the ‘brick by brick‘ oven. Don’t get me wrong, old school is cool. But, I have a feeling that the ‘two week build’ would have been more like two months.

First down is the insulating fire board. It keeps the oven’s 900 degrees working on the pizza, not slowly raising the temperature of central Austin. Next was the sand to level the hearth stones (what the pies will cook on). Stay tuned…

Previously: Building A Pizza Oven: It’s On!

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Pancetta Pie

I have been on a quest to build a Pepperoni-ish type pizza. Crispy, porky, fatty but not greasy fake Pepperoni. I don’t know if this rings the bell, but it’s damn close: Pancetta. It’s from a new, local charcuterie operation, Salt and Time. Antonelli’s Cheese shop stocks their products and I’m a fan. Sliced thin, the pancetta crisped up nicely, didn’t release too much fat and had a nice mild flavor.

Salt and Time sources it’s ingredients locally. The pork is provided by Richardson’s Farm and they are working with Austin Urban Gardens to grow all of their own herbs. If you would like to check them out LIVE, they will be at HOPE Farmers’ Market on the 4th of July with varieties of salumi, pickled fennel artisanal hot dogs.

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